Tungsten Carbide Wear Parts

Tungsten Carbide Wear Parts

Tungsten Carbide Wear Parts

Carbide Wear Components Manufacturer

SPP Industry supplies the highest quality tungsten carbide, industrial ceramics, tool steel wear parts and other speciality parts to many industries around the world. We have our own sintering plant for tungsten carbide materials, from the sintered blank forming of the material to the precision machining, all done in our own facility. The combination of 30 years of custom parts experience and the benefits of scale gives our tungsten carbide parts the advantage of cost savings and performance improvements for our customers.

The term ‘tungsten carbide’ refers to materials with high hardness and special metallurgical properties. To be precise, they are sintered materials consisting primarily of tungsten carbide and a binding agent. Cemented carbides usually have carbides such as tungsten (WC), titanium (TiC), tantalum (TaC), chromium (CrC) and others. The most commonly used as binders are cobalt (Co), nickel (Ni), iron (Fe) and nickel chromium (NiCr). The most common carbide combination is tungsten carbide and cobalt (WC + Co), and the various carbide composition options cover a wide range of hardnesses and possible applications.

Tungsten Carbide Components

  • Tungsten Carbide Dies
  • Punches & Dies
  • Carbide Bushings
  • Seals, O-Rings, Dynamic & Static Rings
  • Tungsten Carbide Rolls
  • Wire Drawing Dies
  • Canning Dies
  • Extrusion Dies
  • Ceramic Dies
  • Textile Consumables
  • Mandrels
  • Shafts
  • Oil & Gas Consumables
  • Bearings
  • Nozzles
  • High-Pressure Pump Parts
  • Valve Seats & Stems
  • Valve Spools & Sleeves
  • Valve Balls, Tungsten Steel Balls
  • Plungers
  • Needles
  • Circular Blades
  • Turning & Milling Tools
  • Erosion Sockets
  • Eroding Sleeves
  • Rotors and Stators
  • Flow Control Parts
  • Needle Gauges, Gauges, etc.
  • Compacting Dies and Punches
  • Powdered Metal Dies
  • Custom Tool Steel Parts
  • Wire Rod Fabrication
  • Tube Fabrication
  • Caps and Seals
  • High-Impact Extrusion Dies
  • Slitter Knives and Shear Knives
  • Random-Drill Gauging Assemblies
  • Drilling Assemblies
  • Chokes and Trimmer Assemblies
  • MWD and LWD Wear Parts
  • Semiconductor Dies
  • Plungers and Barrels

Pumps, Valves, Compressors

We manufacture cemented carbide parts for pumps, valves, compressors and tungsten carbide is an ideal material to challenge the extremely harsh environments of sealing conditions such as valves.

SPP Industry produces parts for use in all conditions and has an exemplary track record of quality, speed of delivery, and lifecycle. Our advanced tungsten carbide grades and ability to provide a ‘one-stop shop’ for all aspects of material production, forming and finishing ensures that every component is manufactured to the highest standards, providing long life and efficient performance.

Products:

  • Valve seats
  • Valve cones
  • Valve balls
  • Mechanical sealing rings
  • Bearing bushings
  • Metering needles
  • Pistons
  • Bushings
  • Plain bearings
  • Fixed and rotating rings
  • Centre shafts
  • Thrust bearing rings
  • Impeller shafts

Oil & Gas

Major oil and gas companies rely on our tungsten carbide wear components and we have had a 10 year long partnership with PetroChina. We mainly manufacture tungsten carbide drilling components for applications such as drilling actuators, throttling valves, control valves, shut-off valves, treatment systems, tungsten carbide drilling components, ceramic pump components, MWD and LWD components and many other specialised petroleum wear components.

Products:

  • Tungsten Carbide Spools
  • Valve Bushings
  • Ball Cage Bushings
  • Drill Bits
  • Measurement with Drill Assemblies
  • Mud Flaps
  • Valve Seats and Stems
  • Rotors and Stators
  • Erosion Sleeves
  • Restrictor Bearings
  • Major Pulse Generator Components
  • Threaded Nozzles
  • Seal Rings
  • Flow Cages
  • Valve Cages
  • Thrust Bearings
  • Drilling Components
  • Cuttering Tools
  • Mud Nozzles
  • Cutting Drill Bits
  • Mud Motor Bearings
  • Chokes and Trimming Assemblies
  • Flow Control Assemblies
  • High Pressure Pump Components
  • Bushings
  • Plungers
  • Flow Tubes

 

Powder metallurgy and pressing

We produce powder metallurgy moulds and press moulds for pharmaceutical, chemical, sintered metal, magnet manufacturing, optical, dental technology, industrial and laboratory applications, which is a process whereby powdered materials are pressed into shape using gravity. Tungsten carbide is the material of choice for moulds, as tungsten carbide can easily achieve a mirror polish and durability due to its hardness and wear resistance.

Products:

  • Tablet pressing tools
  • Pharmaceutical punches and dies
  • Moulds and modules
  • Press tools
  • Optical moulds
  • Powder metallurgy moulds
  • Magnet tungsten carbide components
  • Ceramic pressing moulds
  • Blade moulds
  • Cutter moulds

Grinding and granulation

We manufacture carbide wear components for shredding, grinding, granulating and recycling applications in medical and laboratory, mills, pulverisers, granulators and more.

Products:

  • Tungsten carbide grinding bowls
  • Jars
  • Impact bars
  • Pestles
  • Crusher rolls
  • Crusher jaws and plates
  • Pins
  • Blade strips
  • Strippers
  • Perforated plates
  • And more

Metal forming, stamping and extrusion

The main applications are in the fields of stamping technology, can manufacturing, daily packaging moulds and hose manufacturing. Our carbide extrusion dies are widely used for filling and filling cosmetics, toothpastes, pigments, greases, hair dyes, as well as various adhesives and other paste products. Metal forming and stamping products are mainly used in the field of metal forming or punching products such as can making industry, construction and daily necessities.

Products:

  • Tungsten Carbide Cutting Rings
  • Punches and Dies
  • Can Dies
  • Compression Rings
  • Centre Block Pulling Rings
  • Tungsten Carbide Flanging Rollers
  • Inserts and Cores
  • Sizing Punches
  • Longitudinal Cutters
  • Extrusion Dies
  • Shrinking Matrices
  • Flexible Tube Dies
  • Tendon Cutting Dies
  • Necking Rings
  • Deep Drawing Dies and Punches
  • Flanging Punches

Tungsten carbide blades and cutters

Tungsten carbide inserts and tools are mainly used in paper and printing, plastics, food, glass industry, CNC machine tools, wood, tobacco, textile, paper, new energy, batteries and other fields.

Products:

  • Tungsten carbide scissors
  • Hobbing knives
  • Slitting knives
  • Circular blades
  • Rotary blades
  • Knife segments
  • Cutting strips
  • CNC cutting tools
  • Turning and milling knives
  • Food processing blades
  • Special blades
  • Pelletising blades
  • Chopping blades
  • Scribing blades
  • Cut-off blades
  • Textile blades
  • Slitter blades
  • Perforating blades

Cold Heading and Cold Forming

Cold Heading & Cold Forming tungsten carbide tools are used in the production of screws, bolts and rivets, the roller bearing industry, off-highway vehicles, the production of chains and springs, automotive and aerospace, and shipbuilding.

Products:

Cutting inserts and bushings, reduction dies, first and second punches, punches and modules, embossing dies, extrusion dies, nip dies, hexagonal and segmented tools, trimming dies, clamping and cutting jaws, straightening rolls, wire feed rolls, thread forming tools, winding mandrels, sprags, wire guides, wire rolls, punching punches, fixtures and more.

Construction Machinery, Structural Components

The strength of SPP Industry lies in its extensive experience in the design and manufacture of a wide range of tungsten carbide wear components for many applications in a number of different industries. Our exceptional engineering team and state-of-the-art facilities can meet the challenges of tungsten carbide components, and the benefits of scale can reduce costs and manufacturing time.

When wear and tear is the overriding prerequisite, we are in a better position to help. Not only do we have a wide selection of carbide grades, but we also offer our customers PVD coating, ceramic or tungsten carbide spraying technologies. It's all about making products that improve performance and reduce costs.

Products:

  • Tungsten Carbide Spindles
  • Bearing Bushings
  • Guide Rollers
  • Feed Rollers
  • Drive Wheels
  • Forming Rollers
  • Tungsten Carbide Rings
  • Sleeves
  • Stampings & Punches
  • Bushings
  • Tungsten Carbide Moulds
  • Guides
  • Sockets
  • Hot Runner Nozzles
  • Semiconductor Plungers & Barrels
  • Extruder Screws
  • Auger Drills
  • Perforated & Multi-Perforated Plates
  • Screw Segments
  • Sliders
  • And so on

Unrivalled customised solutions

Customised
products
to
meet your specific
requirements

Nearly 90% of all projects we undertake require unique solutions. SPP Industry engineers meet regularly with clients to discuss their needs and design custom solutions to solve problems. Our highly trained field sales team consists of degreed engineers who can solve local engineer-to-engineer problems.

We meet the unique needs of our customers through precision machining, emerging materials manufacturing, mould and tool making, and precision assembly of custom part solutions.

Industries
Energy Technology
Industries
Fluid Control
Industries
Medical, Chemical & Laboratory

Contact Us

Contact a Technical Sales Engineer

Discover precision component solutions tailored to your needs and applications, contact our team of technical sales engineers to start turning your ideas into reality

Material selection:

Material
Selection

Tungsten
carbide

Technical
Ceramics

Difficult-to-cut materials

Industrial rubies and sapphires

Plastics